When flat glass is
created, the molten silica mixture is slowly cooled in conditions that have
been carefully controlled. This procedure means that any undesirable stresses
have been removed from the glass itself. Cooling happens in a “lehr”, which is
also known as an annealing device. Glass that has gone through this process is
known as ordinary glass.
However, there is also
something called “heat treated glass”, which is the type of glass for gas fireplace. This has been heated to the point of melting,
after which it is cooled very rapidly. This type of heating and cooling induce
stress on the glass, making it much stronger. It also allows the glass to
endure heat and become more resistant overall. Heat tempered glass can be
either heat strengthened or fully tempered. Fully tempered glass has to have at
least 10,000 psi of surface compression, or 9,700 psi of edge compression at
least. Heat strength glass has to have between 3,500 and 10,000 psi of surface
compression, or between 5,500 and 9,700 psi edge compression. Anything below
that is classed as ordinary glass. Furthermore, heat tempered glass has a
number of specific fracture characteristics.
The Principle of Heat Treatment
When the edge or
surface of glass is placed under tension, it will fracture. Any edge fissures
or inherent surface will then propagate, becoming a visible crack or even a
full break. The heat treating process utilized in tempered glass means that there already is a surface or edge
compression in its initial condition. This is done by heating the glass
firstly, and then cooling it very rapidly. The center of the glass, at the
time, is then still hot compared to the actual surface of the glass. The center
will then start to cool, compression the edges and surface. As a result, any
type of impact, be that heat, wind pressure or even a missile impact, must then
overcome this compression before it can fracture the glass itself.
The Process of Manufacturing Glass for Gas
Fireplace
The most important
procedure of heat treating glass is found in applying a very rapid air quench,
which must happen as soon as the hot glass (it must be around 1200 degrees
Fahrenheit at least) is removed from the furnace. It is the sustained and
immediate application of the air quench that provides the glass with the
necessary temper. The direction of the air against the hot glass should be
mixed in nature, including reciprocation of blast nozzles that rotated and that
are fixed. This means that the entire surface, on both sides, has had the heat
extracted in a uniform manner. If it is uneven, the glass surface will heat
back up again, as the center is still hot. The quenched condition of the glass
is classed as stable when the surface temperature is reduced to around 500
degrees Fahrenheit. All of this can be achieved either through a vertical
position, or through a horizontal position. There is no difference in strength
between these two methods.
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